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Advanced Gaskets for Electric Vehicle Batteries
Electric vehicle (EV) battery gaskets are vital components, providing environmental sealing, thermal insulation, fire protection, and shielding against electromagnetic interference.
REIMAN, with over 35 years of expertise, offers exceptional solutions tailored to your specific requirements. Here's an overview of our EV battery gaskets and related services:
Gasket Fabrication Methods:
- Form in Place (FIP) Gaskets: Ideal for high-volume, automated assembly, requiring dispensing and curing.
- Extruded Rubber Gaskets: Suitable for medium-to-high volumes, prototypes, and production, cut-to-length from rubber extrusions, then bonded.
- Flat Gaskets: Cut from sheet materials, adaptable for various production volumes.
Types of Electric Vehicle Battery Gaskets:
- EV Battery Cover Gaskets: Made from silicone or polyurethane foams, accommodating heat-induced expansion and contraction, ensuring a reliable sealing.
- EV Battery Compartment Gaskets: Crafted from closed-cell silicone sponge, providing thermal insulation, gas and liquid barrier, noise and vibration dampening, and robust ingress protection (IP).
- EMI Flat Gaskets: Utilize elastomers filled with metal or metal-coated particles, ensuring effective EMI shielding. Silicones with non-silver alternatives offer stability and shielding effectiveness.
- Flame Resistant Gaskets: UL 94-V0 flame-resistant materials, including nickel-graphite filled silicones, combining flame resistance with EMI shielding.
Fabrication Techniques:
- Oscillating Knife Cutting: Enables precise hole cutting for bolts or screws, eliminating the need for costly tooling.
- Vulcanized Bonding: Involves the application of heat and pressure, ensuring a strong bond. Finds applications in big diameter O-rings, frames, and other industrial products requiring seamless airflow passages.
Additional Services:
Seal Design and Material Selection: Expert assistance in designing effective seals and selecting appropriate materials.
Custom Fabrication: Oscillating Knife cutting, gasket bonding, among other techniques, ensuring tailored solutions.
At REIMAN, our ISO 9001:2015 certified team is committed to providing top-tier EV battery gaskets. Whether you are working on heavy trucks or cutting-edge eVTOL aircraft. We are ready to explore advanced gasket solutions and find a tailored solution to every customer’s specification. Trust REIMAN for unmatched performance in electric vehicle sealing and insulation.
