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What are the Most Common Applications for Bernati's Worm Gearboxes?
Worm gearboxes are key components in various industrial contexts, providing a substantial reduction in the output speed of a motor while significantly amplifying torque, in very compact volumes.
Bernati’s worm gearboxes range is split into two series, BV and BG, each with multiple configurations and sizes, allowing a precise integration with the remaining elements of the transmission system.
BG Series
BV Series
From industrial machines to cranes, from motorised vehicles to construction equipment, these gearboxes showcase their versatility and reliability, standing out as essential components in various industry sectors.
Given the broad spectrum of applications, the same gearbox can work with different loads, which have a direct impact on its service life. The service factor, an essential value when sizing and choosing each gearbox, takes into account operational conditions (such as load variations and hours of operation per day, among others) and defines applications as light, medium or heavy, guaranteeing the appropriate choice of equipment.
It is important to emphasize that each gearbox must have a performance table, which contains the service factors for each type of application.
Light Loads
Utilization with slow starts, uniform loads, and acceleration of small masses. A light load regime is common in fans, power generators and centrifugal pumps.
Medium Loads
Regime with small overloads, irregular operating conditions and acceleration of medium masses. It usually occurs in industrial conveyors with variable loads, food industry machinery and cranes.
Heavy Loads
Extreme overloads, with irregular operating conditions and the need to accelerate heavy masses. Common in compressors and electric pumps with one or more cylinders, milling equipment, mixers or stone working machines.
Geared Motor in an Industrial Conveyor
Geared Motor in a Rolling Machine
Geared Motor in a Compactor Machine
Bernati also offers optional accessories, available in all series, such as: output flanges, compact or wide, output shafts, single or double, reaction arms, and exclusive feets for the BV series.
Worm gearboxes are essential elements in engineering mechanics. Their efficiency, durability and ability to convert power into movement with high torque make them a safe and reliable choice for a diverse number of industrial applications.